[vc_row equal_height=”yes” content_placement=”middle” el_class=”container intro-caso-studio”][vc_column][vc_single_image image=”101″ img_size=”full”][\/vc_column][vc_column width=”2\/3″][vc_column_text el_class=”intro-text”]In two years, the story (and the accounts) of Trutorq Italy have turned around.[\/vc_column_text][vc_custom_heading text=”As in many life stories, there is a before and an after. ” use_theme_fonts=”yes”][vc_column_text el_class=”intro-text”]In 2013, Angelo, with a healthy desire to see his Trutorq Italia grow, invested in the purchase of a collaborative robot that could work side by side with technicians and workers without barriers, being lightweight and flexible.[\/vc_column_text][\/vc_column][vc_column width=”1\/3″ offset=”vc_hidden-sm vc_hidden-xs”][vc_single_image image=”261″ img_size=”full”][\/vc_column][\/vc_row][vc_row el_class=”row-light-bg”][vc_column][vc_row_inner el_class=”container”][vc_column_inner][vc_custom_heading text=”The aim was to:” font_container=”tag:p|text_align:left” use_theme_fonts=”yes” el_class=”h3 text-center mb-3″][vc_column_text el_class=”lista-obiettivo”]Decrease the cycle time for various phases<\/strong>, as compared to the time taken by the operator, particularly in the final testing phase essential for verifying the 100% compliance of the assemblies.[\/vc_column_text][vc_column_text el_class=”lista-obiettivo”]Relocate a person from the assembly line to tasks of higher added value.<\/strong>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row parallax=”content-moving” css=”.vc_custom_1644845940615{padding-top: 200px !important;padding-bottom: 200px !important;background-image: url(https:\/\/ergonit.it\/wp-content\/uploads\/2021\/11\/secondaria-chi-siamo.jpg?id=270) !important;}”][vc_column][\/vc_column][\/vc_row][vc_row el_class=”container description-caso-studio”][vc_column][vc_custom_heading text=”It is necessary to prepare for the introduction of a collaborative robot ” use_theme_fonts=”yes” el_class=”mb-4″][vc_column_text]However, once Luciano (that’s the name they gave him) arrived in Rovato, he didn’t find his place in the company. An assembly island with a rotating platform and four stations was planned, and he was supposed to be placed in the center to focus on greasing components. After a more careful analysis of the process, it was realized that this did not optimize the workflow, and as a result, Luciano was stored back in his box.[\/vc_column_text][vc_custom_heading text=”Luciano’s awakening: Ergonit’s proposal” use_theme_fonts=”yes” el_class=”mb-4″][vc_column_text]Trutorq decided subsequently to automate the loading and unloading operations of the gear-cutting machine<\/strong>, identified as the production bottleneck.<\/p>\n However, the company Trutorq initially approached suggested solutions that were not well-aligned with the actual needs of the SME, leading to high implementation costs. This is where Ergonit comes into play. Through a thorough analysis of workflow, they managed to create an ergonomic machine tailored to the company’s real needs, placing Luciano at the center of the project.[\/vc_column_text][\/vc_column][\/vc_row][vc_row el_class=”row-medium-light-bg”][vc_column][vc_row_inner el_class=”container”][vc_column_inner][vc_custom_heading text=”Redesigning the collaborative robot to meet company needs” font_container=”tag:h3|text_align:left” use_theme_fonts=”yes” el_class=”text-center mb-4″][vc_column_text el_class=”intro-obbiettivi” css=”.vc_custom_1700831079643{margin-top: 40px !important;}”]Ergonit’s primary goal was to increase daily production while containing costs. Thanks to the “recovery” project of the cobot, we were able to:[\/vc_column_text][vc_column_text el_class=”lista-obiettivo-raggiunto”]Make the machine teding autonomous for several hours<\/strong>;[\/vc_column_text][vc_column_text el_class=”lista-obiettivo-raggiunto”]Process the parts produced during the two daytime shifts, eliminating the stock of semi-finished products;[\/vc_column_text][vc_column_text el_class=”lista-obiettivo-raggiunto”]Implement automation that adapted to the company’s layout without increasing the footprint;[\/vc_column_text][vc_column_text el_class=”lista-obiettivo-raggiunto”]Design components that could be processed internally by the company, significantly reducing the living expenses for the completion of the system.[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row el_class=”reason-why-section-casi”][vc_column][vc_custom_heading text=”What has our intervention ensured?” font_container=”tag:h3|text_align:center” use_theme_fonts=”yes”][\/vc_column][\/vc_row][vc_row equal_height=”yes” content_placement=”middle” el_class=”reason-why reverse std-page”][vc_column width=”5\/12″ el_class=”reason-why-image”][vc_single_image image=”257″ img_size=”full” alignment=”center”][\/vc_column][vc_column width=”7\/12″ el_class=”reason-why-text”][vc_column_text el_class=”reason-why-paragraph”]Overall improvement in the production cycle times for both night and day shifts[\/vc_column_text][\/vc_column][\/vc_row][vc_row equal_height=”yes” content_placement=”middle” el_class=”reason-why std-page”][vc_column width=”5\/12″ el_class=”reason-why-image”][vc_single_image image=”257″ img_size=”full” alignment=”center”][\/vc_column][vc_column width=”7\/12″ el_class=”reason-why-text”][vc_column_text el_class=”reason-why-paragraph”]Reduction in the time spent on the loading\/unloading phase[\/vc_column_text][\/vc_column][\/vc_row][vc_row equal_height=”yes” content_placement=”middle” el_class=”reason-why reverse std-page”][vc_column width=”5\/12″ el_class=”reason-why-image”][vc_single_image image=”257″ img_size=”full” alignment=”center”][\/vc_column][vc_column width=”7\/12″ el_class=”reason-why-text”][vc_column_text el_class=”reason-why-paragraph”]Elimination of a monotonous and repetitive operation[\/vc_column_text][\/vc_column][\/vc_row]<\/p>\n","protected":false},"excerpt":{"rendered":"Find out how we increased productivity<\/b> with Luciano","protected":false},"featured_media":629,"menu_order":0,"template":"","meta":[],"acf":[],"yoast_head":"\n